Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Abhay  Mahajan

Abhay Mahajan

Staff Wells Engineer, CWI (Front-end)

Summary

Abhay is a driven and delivery focused professional with ~10 years’ work experience in multi-faceted, cross-geography teams, and brings in wealth of experience in completion, well interventions and abandonment domain. He has worked in complex JVs in capacities like front-end engineer, operations engineer, supervisor and has strong track record of successful project delivery.

Abhay has experience of working in sandstone, carbonate and H2S prone reservoirs in onshore as well as offshore environment, covering end-to-end well lifecycle i.e., design maturation, construction, production (WRFM) and abandonment. He has good grasp of project management being delivered GWDP, adhering to Shell HSSE & technical wells manuals. He is passionate about new technology application and has deployed several technologies to solve complex technical and business-related problems. He has also shown good zeal for coaching/mentoring to develop local talent.

Overview

9
9
years of professional experience
3
3
Certifications

Work History

Staff Wells Engineer

Brunei Shell Petroleum
01.2020 - Current
  • Responsible for delivering design maturation for various green field & brown field projects for highest producing asset (multiple fields) in Brunei
  • Maturing multiple complex projects in challenging reservoir conditions through different phases of GWDP process to deliver significant volume influx to BSP production funnel
  • Worked extensively with service provider and execution team to ensure safe and successful installation of designed completion without operational issue or NPT; delivered ID-26St2 and BG-7St1 as BIC wells
  • Value generation through robust front-end engineering and planning:
  • Working closely with supply chain and engineering leadership team to identify suitable work-unit (HWU, light intervention rig) for future brown-field workover/recompletion maturation and abandonment projects
  • Leading wells maturation work for highly complex multi well project, involving workover/re-completion of 30-40 years old wells to re-instate production; working closely with asset and P&T Bangalore team to evaluate the opportunities & feasibility
  • Working closely with production technology and AWT team (Houston) to conduct screen retention testing for ceramic screens for downhole sand control in C&P wells
  • Assessed 20+ new and high value CWI and reservoir management technologies like AICD, AICV, single trip & RFID completion, eICV, Manara, Geoform, MZ-express, PulseEight, WIMO gauge, Meta-connect, Turborunner, TTGP etc
  • Trained and mentored 15+ Bruneian graduates towards preparation for R-II examinations and professional development

Accomplishments:

  • Received 7 SRAs, ‘higher’ rating and excellent feedback from various external stakeholders
  • Delivered 2 ‘Best-in-class’ wells, with actual time & cost within ~15% of the estimates, demonstrating excellent planning
  • Identified new technologies to deliver cost avoidance of >10 mn/BND per well for future projects
  • Achieved 20% reduction in lifts by implementing ‘lets-lift-less’ philosophy for well test and clean out project

Staff Wells Engineer

Brunei Shell Petroleum
03.2019 - 12.2019
  • STIA opportunity as per business requirement in region; responsible for completion execution for multiple HCM projects
  • Prepared well control plan for the Seria redevelopment wells campaign as per Shell PCM version 3.2 requirements
  • Delivered safe execution for 2 wells in offshore depleted reservoir; managed daily operations, HSSE, logistics and performance, resulting in TQ well delivery with production contribution of XXX% production contribution
  • Simultaneously perfomed front-end design work and delivered detailed design study and tubing stress analysis for CW-AD and CW-BT wells, while working as operations engineer
  • Developed standard tubing design envelope for BSP’s 1A and 2A archetypes to eliminate wellcat modelling for similar well designs in future, thereby reducing the maturation time

Accomplishments:

  • TQ well delivery within budget and schedule (2.6mn BND saving) by realizing several optimization opportunities
  • Received excellent feedback for delivery during STIA, resulting in LTIA opportunity for front-end completions team

CWI Engineer

Shell Taranaki Limited
06.2018 - 08.2018
  • STIA on request of Well IG home office, to deliver completion engineering work for a project on accelerated schedule
  • Delivered CWI engineering work through ASSESS and SELECT phase of two offshore infill well development project
  • Proposed various reservoir completion options for wells and performed cost comparison for the same; proposed recommended option based on project value drivers and lessons learnt in the field
  • Worked closely with production technology, operations and facilities team to prepared well kick-off strategy note

Accomplishments:

  • Prepared feasibility document in coordination with project team submitted to OMV as part of divestment; received excellent feedback from GM Wells Operations & TAs in Shell Taranaki for accelerated delivery

Staff Wells Supervisor

BG Group
09.2016 - 02.2019
  • Part of WRFM team responsible for delivering extensive well intervention activities for production enhancement and well integrity
  • Managed team of 20+ contractor personnels on vessel/platform based intervention operations
  • Demonstrated visible HSSE leadership and achieved GOAL ZERO operations delivery at NUIs as well as rig; while ensuring smooth transition from legacy BG Group to Shell policies:
  • Rolled out and implemented Assist & Assure strategy in CWI operations
  • Conducted several safety campaigns like DROPS, LoF, Process Safety, MOC, D&I etc
  • Ensured strict eWCAT compliance at wellsite for contractor crew & equipment; rolled out barrier ownership plan
  • Efficiently delivered various CWI activities (slickline, eline, pumping, CTU) like GLV deepening, single point gas lift installation, sustained casing pressure diagnosis, insert valve/storm choke redressal, TRSSSV exercising/lock open, temporary abandonment, SBHP/FBHP survey, MIT/MPLT logging etc
  • Demonstrated strong stakeholder management resulting in NPT reduction of 18% by successfully coordinating with satellite team, onshore team, platform process team and logistics team
  • Brought process improvement through uniform NPT reporting and rolling out platform readiness checklist

Accomplishments:

  • Delivered 80-100 intervention operations annually, contributing to 17-20% of total PMT JV production
  • Achieved savings of ~170 rig hours (~900K USD) by meticulously planning and delivering offline slickline operations for Tapti wells abandonment project at GLK-II rig
  • Successful assessment as front line barrier manager to supervise critical wells activities

Front-end Well Engineer

BG Group
10.2015 - 08.2016
  • Delivered first ever offshore field abandonment project in India involving permanent P&A of 38 wells spread across 5 patforms
  • Analyzed opportunities of rig-less abandonment of Tapti wells; performed feasibility study in co-ordination with rig less service providers, subsurface and structural engineering team
  • Prepared abandonment dockets for 3 platforms submitted to Indian regulartor adapting best practices from OISD standard (India), UKOOA and Shell Well Abandonment Manual
  • Strategised rigless prepartory and diagnostic campaign for 32 wells, eliminating XXX number of hours compared to complete rig based P&A activity
  • Supported wells preparation & diagnostic campaign involving slickline & pumping operations; prepared well intervention program, fishing flowcharts, tracked performance and managed logistics

Accomplishments:

  • Achieved BIC delivery; lowest ABEX in Shell globally for shallow water offshore wells (USD 65mn for 38 wells)
  • Influenced regulators to adapt alternate verification strategy for annular cement where CBL data was not available

Well Engineer

BG Group
07.2013 - 10.2015
  • Assisted groups fluid and cementation SME to prepared bid evaluation criteria and reviewed scope of work for exploration drilling campaigns in Bolivia, Tanzania & Kenya
  • Performed engineering calculations and carried out extensive simulation work to establish minimum rig capabilities required for upcoming HPHT land well drilling project in BG Bolivia
  • Worked as WSDE on Bear exploration well (NPHT well); assisted DSV/NDSV for preparing drilling instructions, logistics planning and managing daily operations
  • Conducted after action reviews for each section to record lessons and improve performance
  • Bolivia
  • Carried out extensive offset well data study (hole/fluid/bit issues) for planning of upcoming BG Bolivia drilling project
  • Performed GAP analysis for legacy vs updated Wells standards and prepared dispensation notes as required
  • Assisted lead completion engineer to prepare program for well kill and workover and worked as wellsite engineer throughout execution
  • Co-supervised wellhead & Xmas tree maintenance campaign for 13 wells in various BG Bolivia fields
  • India
  • Assisted lead well engineer with OCTG technical bid evaluation process
  • Responsible for BG India’s rushmore data submission and benchmarking for drilling & completions
  • Worked as WSDE during Panna drilling (slot recovery & infill wells); responsible for engineer calculations, coordination with logistics and various vendor to safely and efficiently deliver daily operations
  • Successfully implemented BG Group’s central well data reporting system in India CWI activities by working as data quality assurance engineer; improved data management of legacy wells, leading to higher efficiency in planning

Education

Master’s - Mechanical Engineering

IIT Bombay

Bachelor’s - Mechanical Engineering

IIT Bombay

Skills

    Drilling & completion fluids

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Certification

Shell Round-II, CWI

Timeline

Economics of Energy Transition

05-2021

Staff Wells Engineer

Brunei Shell Petroleum
01.2020 - Current

Staff Wells Engineer

Brunei Shell Petroleum
03.2019 - 12.2019

CWI Engineer

Shell Taranaki Limited
06.2018 - 08.2018

Shell Round-II, CWI

10-2017

Staff Wells Supervisor

BG Group
09.2016 - 02.2019

BG Groups Well Engineering Competency

10-2015

Front-end Well Engineer

BG Group
10.2015 - 08.2016

Well Engineer

BG Group
07.2013 - 10.2015

Master’s - Mechanical Engineering

IIT Bombay

Bachelor’s - Mechanical Engineering

IIT Bombay
Abhay MahajanStaff Wells Engineer, CWI (Front-end)